ARCTIC UNIT

ARCTIC UNIT DIESEL FUEL DEWAXING UNIT

PURPOSE OF THE ARCTIC UNIT

УThe unit is designed for the catalytic conversion of long-chain n-paraffins into shorter molecules in order to reduce the pour point of DF, as well as increase the depth of processing and obtain a maximum of light oil products.

The UNIT allows using of various raw materials available: light and dark heating oil, low viscosity marine fuel, paraffins, summer DF.

ECONOMIC ADVANTAGES OF “ARKTIKA” UNIT


HIGH EFFICIENCY
Usage of electric flow induction heater with 96% efficiency coefficient instead of combustion furnaces (with 50-60% efficiency coefficient)

MINIMUM ENERGY CONSUMPTION
The energy consumption is only 100-120 KW/hour.

HIGH CAPACITY.
With small dimensions, the unit has a great capacity by raw materials (30-40 m3/day).

HIGH-QUALITY PRODUCTS
You can obtain products of high quality – winter F with filtering temperature from -35 C and pour point to -50C.

QUICK PAY-BACK PERIOD
The unit is paid-back within 5-6 months.

TECHNICAL ADVANTAGES OF ARKTIKA UNIT


TECHNOLOGICAL FLEXIBILITY
The unit can be produced in various modifications, varying in the volume of processing of raw materials, design performance, the type of sensors and devices to be connected.

MOBILITY
Transportation in a regular crane. Complete assembly supply.

SMALL DIMENSIONS
Insignificant space occupied, a simple and fast installation. Module dimensions: WxLxH 2350x4000x2500 mm

SAFETY
Absence of combustion furnaces. Automatic shutdown in the event of a malfunction. Remote monitoring via GSM-channel

CONTROLLABILITY
Control via the touch panel is not more difficult than the usual tablet. Fully automated process. The shift from a single operator is enough.

SEND APPLICATION FOR THE COMMERSIAL PROPOSAL

INSTALLATION SCHEME
MOST UNIT INCLUDES 4 INTERCONNECTED MODULES:


CONTROL TOUCH PANEL (ENERGY BLOCK)

INDUCTION CURRENT GENERATOR

INDUCTION STREAM HEATER

TECHNOLOGICAL UNIT

OPERATION PRINCIPLE OF THE UNIT

RAW MATERIAL SUPPLY
RAW MATERIAL IS SUPPLIED FROM THE TANK TO THE STEAM HEATER BY THE PUMP.
HEATING
AFTER THE PREHEATING IN THE RECEPERATOR, RAW MATERIAL IS SUPPLIED TO THE STEAM HEATER WHERE HE IS HEATED UP TO 360 °C, AFTER WHICH IT COMES TO THE GAS-PHASE CATALYTIC REACTOR.
КCATALYTIC TRANSFORMATION
ВRAW MATERIAL IS FRACTIONED IN THE REACTOR. THE LIGHT COMPONENTS ARE EVAPORATED, AND THE DARK AND HEAVY WILL CREATE THE CUBA BALANCE. ALLOCATED COUPLES ARE PASSED THROUGH THE CATHOLE LAYER WHERE LOW-HYDROGEN HYDROCARBONS ARE DEHYDRATED, HIGHLY DRYING ARE PRACTICALLY FULLY DEPARAFINIZED, AND THE MOST HIGH-KEEPING COURSES ARE SUBJECT TO CRACKING.
DIVISION AND COOLING
РSEPARATING EASY PETROL FILLED FROM DIESEL. GOING THROUGH THE CASCADE OF RECEPERATORS AND HEAT EXCHANGERS, OBTAINED WINTER DIESEL FUEL WITH FILTRATION TEMPERATURE FROM -35C AND POUR POINT TO -50C COMES TO STORAGE TANKS.

DEWAXING PROCESS OF DF IS BASED ON THE DEPRESSOR CATALYST, BASING ON THE HIGH-CRYSTAL MOLECULAR SIEVE KDT-1

  • The catalyst is used in the absence of hydrogen, which reduces the amount of pre-coke deposits and extends the life of the catalyst.
  • Its features include high activity, high thermal stability, good selectivity of cracking of normal paraffins and the ability to significantly reduce the pour point of the diesel (more than 40 ° c).
  • This catalyst is suitable for non-hydrogen plants of small and medium capacity.

go to the description of the catalytic dewaxing of dt> >

TECHNICAL CHARACTERSTICS

Unit type«ARCTIC»
Production year2015
Dimensions (WxLxH), mm2 350 х 2 500 х 4 000
Unit weight, kg3 000
Catalyst weight1 000
Operation time24 hours, continuously
Warm-up time of the unit to operating temperatureNot more than 12 hours
Ambient temperature, °СFrom -40 to +40
Operating temperature, °С320-360
Working pressure, MPa0,05
Relative humidityAt +25 - 80%
Capacity of the plant for raw materials m3/day30-40
The yield of the target productPour point of DF to -50, petrol >72 ONM
Feedstock pump capacity m3/hr2
Class of installation for explosion hazardB4
power, kWtMax 160, operational 100-120
frequency Hz50
Voltage (alternating current), V380

RECEIVE TECHNICAL DOCUMENTS

COMPATIBILITY WITH OTHER MODULES
ALONG WITH THE ARCTIC UNIT, FOR THE ESTABLISHMENT OF OWN MINI-REFINERY TO YOU WILL NEED

Increase in ON of straight run gasoline
Кит-24

KIT-24
Increase in octane number

Details
Thermal vortex separation RTU
MOST series

MOST series
Fractionation of SGC

Details

THE TERM OF MANUFACTURING, DELIVERY, WARRANTY

WARRANTY FOR EQUIPMENT - 1 YEAR


The unit of thermocatalytic processing of hydrocarbon raw materials is a modular equipment, the delivery of which can be organized anywhere in Russia and abroad.

The Arktika unit is certified in accordance with Russian legislation as an auxiliary equipment that does not require licensing and registration in Rostekhnadzor.

Our specialists carry out installation and commissioning works, as well as service maintenance of the equipment during the entire service life.