UNIT OF INDUCTION HEATING

UNIT OF INDUCTION HEATING OF HYDROCARBON RAW MATERIAL

PURPOSE OF UNIT

The unit is designed for heating of hydrocarbon raw materials by electric induction, has an efficiency coefficient of 96% and can be used in oil refineries of low or medium capacity.

HOW THE INDUCTION HEATING IS HELD

Induction heating is a heating of conductive bodies due to a variable electromagnetic field that excites electric currents in them. The power that is released in the conductor during induction heating depends on the dimensions and physical properties of the conductor (specific electrical resistance, relative magnetic permeability), and also on the frequency and intensity of the electromagnetic field.

From this definition it is seen that for the heating of conductive materials it is not necessary to attach them to the electrical circuit; it is enough to place them in an artificially created magnetic field. The induction heating unit is to generate such a field with the desired characteristics and in the right place.

INSTALLATION SCHEME
THE UNIT CONSISTS FROM TWO TECHNOLOGICALLY CONNECTED MODULES


INDUCTION CURRENT GENERATOR

Electronic device with transistors, thyristors or electron tubes, creating currents of high frequency (HFC), necessary for the unit’s operation.


INDUCTION FLOW HEATER

A device that guides electromagnetic fields to a coil consisting of loops of conductive copper tubes or wires and a metallic coil.

TECHNOLOGICAL ADVANTAGES OF INDUCTION HEATING UNIT


SMALL DIMENSIONS AND MOBILITY
Unit occupies 2 m2 and weighs no more than 200 kg. Supplied complete. Dimensions of induction heater: LxWxH 530x750x1500

COMPATIBILITY
Compatible with all small and medium capacity oil refineries.

SAFETY
If the set temperature is exceeded, the unit automatically turns off.

INCREASED RELIABILITY
Increased reliability due to air cooling, as well as high-quality German materials and components.

CONTROLLABILITY
Flexible and easily adjustable temperature flow of raw materials. Fully automated process. Control via the touch panel is not more difficult than the usual tablet.

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TECHNICAL CHARACTERSTICS

Type of unitUNIT OF INDUCTION HEATING
Year of manufacture2015
Dimensions of the frequency converter (WxDxH), mm, мм530 х 1 200 х 750
Weight of the frequency converter, kg70
Dimension of induction heater (WxDxH), mm700 х 1 200 х 750
ВInduction heater weight, kg85
Maximum power consumption, kW165
The maximum oscillatory power at the output of the WLC, kW160
Efficiency,% (without taking into account the efficiency of the inductor)95
Supply voltage V / Hz~380/50
Relative instability of the supply networkany
The maximum consumed current, A240
Phase sequence of the supply network10%
Conversion frequency range, kHz15-25
Automatic frequency tuning to resonance modethere is
Possible length of inductive wire, m40-80
Output voltage, V600
Adjustable output current, A10-240
Cooling of power elementsAir
Nominal duration of switching on,%100
Continuous operation time24
Electricity consumption without recuperation:1-1,5m3/h (240 kW)
1,5-2m3/h (320 kW)
2,5m3/h (360 kW)

RECEIVE TECHNICAL DOCUMENTS

COMPATIBILITY WITH OTHER MODULES
THE INDUCTION HEATING UNIT IS GREAT TO BE USED ALONG WITH THE FOLLOWING MODULES

Octane number increase of the straight run gasoline
Кит-24

KIT-24
Increase
of octane number

Details
Thermal vortex separator
of hydrocarbon raw materials
MOST

MOST
Fractioning
of SGK

Details
Diesel
Fuel dewaxing
MOST

ARKTIKA
Catalytic dewaxing
of diesel fuel

Details

THE TERM OF MANUFACTURING, DELIVERY, WARRANTY

WARRANTY FOR EQUIPMENT - 1 YEAR


Induction heating unit of hydrocarbon raw materials is a modular equipment, the delivery of which can be organized anywhere in Russia and abroad.

The unit manufacturing term is 1 month

Our specialists carry out supervision and commissioning, as well as service maintenance of the equipment during the entire service life.