Установка КИТ-24

KIT MODULAR UNIT FOR ISOMERIZATION AN INCREASE OF THE OCTANE NUMBER UP TO 30 POINTS

LEARN HOW TO INCREASE THE OCTANE NUMBER OF PETROL WITHOUT ADDITIVES

PURPOSE OF KIT-24 UNIT

The innovative KIT-24 unit is designed for processing raw materials into commercial petrol with an increase in the octane number by 10-30 points due to catalytic isomerization. Raw materials are straight-run fractions of oil and gas condensates.

ECONOMIC ADVANTAGES OF KIT-24 UNIT


HIGH EFFICIENCY
Usage of electric flow induction heater with 96% efficiency coefficient instead of combustion furnaces (with 50-60% efficiency coefficient)

MINIMUM ENERGY CONSUMPTION
The energy consumption is only 100-120 KW/hour

HIGH CAPACITY.
Having small dimensions, KIT-24 unit has a great capacity on raw materials: up to 720 m3 per month (24 m3/day)

HIGH-QUALITY PRODUCTS.
Low octane fractions will give you 85-95% of commercial petrol.

QUICK
PAY-BACK PERIOD

The unit starts gaining profit within 5-6 months.

TECHNICAL ADVANTAGES OF KIT-24 UNIT


MOBILITY
Transportation in a regular crane. Complete assembly supply.

SMALL DIMENSIONS
Compact dimensions (the occupied space is 8 m2), simple and fast installation. Module dimensions: WxLxH 2350x4000x2500 mm

SAFETY
Absence of combustion furnaces. Automatic shutdown in the event of a malfunction. Remote monitoring via GSM-channel

CONTROLLABILITY
Control via the touch panel is as easy as using the usual tablet. Fully automated process. Can be operated by a single operator.

QUICK START-UP
The preheating time of unit till the transition to the operating mode is not more than 6 hours

GET ADDITIONAL INFORMATION

INSTALLATION LAYOUT
KIT-24 UNIT INCLUDES 4 INTERCONNECTED MODULES:


CONTROL TOUCH PANEL (POWER SUPPLY UNIT)

INDUCTION CURRENT GENERATOR

INDUCTION STREAM HEATER

TECHNOLOGICAL UNIT

OPERATION PRINCIPLE OF THE UNIT

HEATING
RAW MATERIALS ARE HEATED TO THE REQUIRED TEMPERATURE IN THE INDUCTION ELECTRIC FURNACE, AFTER WHICH IT IS SUPPLIED TO THE REACTOR
CATALYTIC TRANSFORMATION
THE HEATED RAW MATERIAL TURNS INTO GAS IN THE REACTOR. THE GAS PASSES THROUGH THE CATALYTIC LAYER ,WHERE THE ISOMERIZATION PROCESS IS CARRIED OUT.
COOLING
RECEIVED ISOMERIZATION PRODUCT WITH OCTANE NUMBER 80-92 IS COOLED IN THE HEAT EXCHANGER'S CASCADE AND RETURNS TO THE TANKS PARK.
FINISHED PRODUCTS
WHEN NECESSARY THE ISOMERIZATION PRODUCT IS BROUGHT TO THE COMMERCIAL GASOLINE AI-92 AND AI-95 BY SOME AMOUNT OF ADDITIVES.

THE REARING NON-AQUEOUS CATALYST KIT-2 IS A BASIS FOR THE PROCESS OF ISOMERIZATION OF LIGHT HYDROCARBONS

  • The catalyst has improved aromatization parameters and is specially adapted for the cycloalkyl group of straight run gasoline.
  • The yield is the maximum amount of gasoline with a minimum gas output (propane-butane mixture).
  • Having easy operating conditions and relatively low cost, the catalyst ensures the output of the product with an ON of 80-92 points.

Go to the description of the catalytic isomerization process>

TECHNICAL CHARACTERSTICS

Unit type«KIT-24 »
Production year2015
Dimensions (WxLxH), mm2 500 х 6 000 х 2 500
Unit weight, kg8 000
Catalyst weight, kg1000/2000
Operation time24 hours, continuously
Warm-up time of the unit to operating temperatureNot more than 12 hours
Ambient temperature, °СFrom -40 to +40
Operating temperature, °С300-320
Working pressure, MPa1-2
Relative humidityAt+25 - 80%
Capacity of the plant for raw materials m3/day24 / 48
The yield of the target productdepends on the composition of raw materials and the depth of processing
Feedstock pump capacity m3/hr2
Class of installation for explosion hazardB4
power, kWtMax 160, operational 100-120
frequency, Hz50
Voltage (alternating current), V380

RECEIVE TECHNICAL DOCUMENTS

COMPATIBILITY WITH OTHER MODULES
ALONG WITH THE KIT-24 UNIT, YOU WILL NEED THE FOLLOWING DEVICES TO EQUIP YOUR OWN MINI-REFINERY

Thermal vortex separation
Серия Мост

MOST SERIES
SGC separation

Details
Dewaxing of diesel fuel
КИТ-24

ARCTIC
Catalytic dewaxing of DF

Details

THE TERM OF MANUFACTURING, DELIVERY, WARRANTY

WARRANTY FOR EQUIPMENT - 1 YEAR (IN CASE OF FOLLOWING THE CONDITIONS OF USE)


The catalytic isomerization unit is modular equipment, which can be delivered anywhere in Russia and abroad.

TThe KIT-24 unit is certified in accordance with the Russian legislation as an auxiliary equipment that does not require licensing and registration at Rostekhnadzor.

Our specialists carry out installation and commissioning works, as well as service maintenance of the equipment during the entire service life.

CHECK OUT THE OPERABILITY OF THE UNITS AFTER FAMILIARIZING WITH OUR FINISHED PROJECTS

FINISHED SITES